VW Touareg repair


+ 1. Operation and car maintenance
+ 2. Engine
+ 3. Transmission
+ 4. Running gear
+ 5. Steering mechanism
+ 6. Brake system
- 7. Onboard electric equipment
   + General information
   - Generator and starter
      Removal and starter installation (6-цил. the engine with injection of 3,2 l and the engine of 3,6 l of FSI, AKPP)
      Removal and starter installation (8-цил. the engine with injection of 4,2 l, AKPP)
      Removal and starter installation, 10-tsil. TDI engine of 4,9 l, AKPP
      Three-phase generator
      Removal and installation of the three-phase generator, with air cooling, 6-цил. the engine with injection
      Removal and installation of the three-phase generator, 8-цил. the engine with injection
      Removal and installation of a regulator of tension
   + Combination of devices
   + Forward screen wiper
   + Headlights
   + Tables
+ 8. Body
+ electric equipment Schemes


Volkswagen Touareg / Touareg repair>> Onboard electric equipment>> Generator and starter>> Removal and installation of the three-phase generator, with air cooling, 6-цил. the engine with injection

Fig. 7.53 . Components of the three-phase generator, with air cooling (6-цил. the engine with injection): 1–a bolt with an internal shestigrannik with a washer; 2–tension roller; 3–a bolt with an internal shestigrannik with a washer; 4–a hairpin with a washer; 5–bolts with an internal shestigrannik with a washer; 6–a hairpin with a washer; 7–holder; 8–by-pass roller; 9–a hairpin with a shestigrannik; 10-cap; 11-three-phase generator; 12-Poliklinovy belt; 13-six-sided bolts with a fillet


Removal
Disconnect joint stock bank.

Fig. 7.54 . Shtekernoye connection and protective cap


Separate shtekerny connection of a wire of DF 1 and remove a protective cap 2 (fig. 7.54) .

Fig. 7.55 . B wire + generator


Turn off B wire + from the generator (fig. 7.55) .

ATTENTION
Before removal mark the direction of movement and the top party of a poliklinovy belt with chalk or a marker. At installation observe correctness of the direction of movement and position of the parties of a belt. Change of the direction of movement or the parties of earlier maintained poliklinovy belt conducts to its damage.

Remove air lines over a radiator.

Fig. 7.56 . Basic bolt


Twirl a basic bolt of M8х50 in a carving opening of a tension roller so that it was possible remove poliklinovy a belt (fig. 7.56) .

ATTENTION
The case of a tension roller can be damaged.
Having twirled a six-sided bolt too deeply in the case of a tension roller, it is possible to damage the case.
Calculate depth of a twisting of the six-sided bolt, necessary only for removal of a poliklinovy belt.


Fig. 7.57 . Fixing bolts of a tension roller


Turn off fixing bolts of a tension roller (fig. 7.57) .
Remove a poliklinovy belt together with a tension roller.

Fig. 7.58 . Fixing bolts of the generator


Unscrew fixing bolts of M8х90 of the generator (fig. 7.58) .

Installation
Installation is carried out in return sequence, thus it is necessary to consider the following.

ATTENTION
At installation of earlier maintained poliklinovy belt observe the direction of movement noted at removal.
Check reliability of fastening of all units (the generator, the compressor of climatic installation, the krylchaty pump).
When laying a belt observe the correct provision of a poliklinovy belt on pulleys.
Check, whether the basic bolt of M8x50 from a tension roller is unscrewed.



Fig. 7.59 . Carving plugs


Accurately to beat out carving plugs A approximately on 4 mm in the arrow direction from the generator case (fig. 7.59) .
Tighten connections with the ordered moment of an inhaling
Connect joint stock bank.
Get the engine and check a belt course.


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