VW Touareg repair


+ 1. Operation and car maintenance
+ 2. Engine
- 3. Transmission
   + 6-step automatic transmission 09D
   + hydrotransformer Check
   + Mechanical transmission 08D and transfer case Е473
   + Driveshaft
   - Driving mechanism
      Removal and installation of a power shaft
      Dismantling of a power shaft
      Assembly of a power shaft
   + Tables
+ 4. Running gear
+ 5. Steering mechanism
+ 6. Brake system
+ 7. Onboard electric equipment
+ 8. Body
+ electric equipment Schemes


Volkswagen Touareg / Touareg repair>> Transmission>> Driving mechanism>> Dismantling of a power shaft
Removal of the external hinge
Remove both collars from a hinge boot.
Remove a boot from the external hinge.

Fig. 3.179 . Extraction of the external hinge


Separate the external hinge from a power shaft, having strongly struck on the hinge with a plastic hammer (fig. 3.179) .

Removal of the internal hinge
Remove both collars from a hinge boot.
Remove a boot from the internal hinge.

Fig. 3.180 . Removal of a cover of the internal hinge


Separate a cover from the internal hinge (fig. 3.180) .
Remove a lock ring by means of a grip for spring lock rings of VW of 161 A.

Fig. 3.181 . Vypressovka of the internal hinge from a power shaft


Vypressuyte the internal hinge from a power shaft, as is shown in drawing. Thus strong hold a power shaft (fig. 3.181) .

NOTE
The internal hinge to disassemble for check it is impossible.

Check of the external hinge
The hinge should be assorted for replacement of konsistentny greasing at strong pollution or if it is necessary to check paths of a kacheniye of balls on wear and damage.

Removal
Before dismantling mark position of the spherical plug concerning a separator and the case by means of the electrocount or honing whetstone.
Turn the spherical plug and a separator.
In turn take balls.

Fig. 3.182 . Separator extraction


Take a separator with the plug (fig. 3.182) .

Fig. 3.183 . Provorachivaniye of a plug segment


Turn a plug segment to one of separator windows (fig. 3.183) .
Shake out the plug from a separator.
6 balls of each hinge belong to one group of the admission. An axis pin, the plug, a separator and balls check on existence of small deepenings (defects of a surface) and задиров. Too big lateral люфт in the hinge it is possible to notice on palpation at loading change, in such cases the hinge is subject to replacement. Existence затиров and paths of a kacheniye of balls is not the basis for hinge replacement.

Installation
Enter into the hinge case a half of total of konsistentny greasing (60 grams).
Insert a separator with the plug into the hinge case.
Pay attention to a big facet on internal diameter of the spherical plug and for big internal diameter of a separator, at installation they should be directed to a shaft.
Insert in turn opposite balls, thus it is necessary to redeem former position of the spherical plug concerning a separator and the hinge case.
Distribute the remained konsistentny greasing in a sealing cuff.


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