VW Touareg repair

+ 1. Operation and car maintenance
+ 2. Engine
+ 3. Transmission
- 4. Running gear
   + Wheels and tires
   - Forward suspension bracket
      Stretcher, stabilizer, bottom lever of a suspension bracket
      Removal and stretcher installation
      The disconnected stabilizer
      Pumping of the disconnected stabilizer
      Suspension bracket of forward wheels
      Removal and installation of an amortization rack
      Removal and installation of the sensor of level of a body of G78/G289 on cars with amortization racks
      Wheel support
      Removal of a screw spring
      Installation of a screw spring
   + Back suspension bracket
   + Tables
+ 5. Steering mechanism
+ 6. Brake system
+ 7. Onboard electric equipment
+ 8. Body
+ electric equipment Schemes

Volkswagen Touareg / Touareg repair>> Running gear>> Forward suspension bracket>> Removal and stretcher installation
The stretcher acts in film by means of an elevating table of nozhnichny type. In forward points of fastening of an arm of a support of the engine it is necessary establish shorter, safety bolts. The stretcher acts in film together with. steering mechanism, drive of a forward axis, bottom levers of a suspension bracket and cases of bearings of wheel naves. Pneumatic elastic elements / amortization racks with basic arms and the top levers of a suspension bracket remain on the car.

Disconnected stabilizers before the beginning of works it is necessary include. Otherwise inadvertent turning on of stabilizers can lead to a trauma.

Include hydraulic system of disconnected stabilizers.
Turn off wheel bolts.
Lift the car.
Remove forward wheels.

Fig. 4.51 . Bolts of fastening of the tightening adaptation

Establish the spring tightening VW 552 adaptation on both parties of the car in the top opening of a wheel niche of A and on the top lever of a suspension bracket of B (fig. 4.51) .
Slightly clamp the lever not to damage a spherical pin of the hinge of a suspension bracket.

Fig. 4.52 . Expression of the top lever

Squeeze out the top lever (fig. 4.52) .
In a wheel niche disconnect brake hoses from pipelines of a brake drive.
Disconnect all electric wires between a body and a suspension bracket.
Remove a noise isolation under an engine/transmission.

Fig. 4.53 . Holder of pipelines

Turn off the holder of pipelines of hydraulics 1 (fig. 4.53) .
Turn off pressure head and drain pipelines 2 from the steering mechanism.
Turn off the driveshaft from forward main transfer and adhere.

Fig. 4.54 . Hydraulic pipelines

Disconnect both hydraulic pipelines 1 and electric connection 2 (fig. 4.54) .
At installation do not mix pipelines.
Check, whether there is a label «in the movement direction» on the forward pipeline. If it is not present, put the new.
Turning off pipelines, hold them a rozhkovy wrench.

Fig. 4.47 . Installation of cores in loops

Insert cores of 10-222 A/11 into loops of an arm of the engine on the right and left parties (fig. 4.47) .

Fig. 4.48 . Installation of wooden whetstone

Insert wooden whetstone A in length about 300 mm into brackets of cores of 10-222 A/11 (fig. 4.48) .
Thus brackets should be directed back.
Tighten clips of cores, for this purpose wooden whetstones should lean on an arm of hinged units B.
Establish a tip of a podkatny jack in a rack for the engine and a transmission of V. A. G 1383 A.

Fig. 4.55 . Rack installation: A–wooden laying

Establish a rack for the engine and a transmission of V. A. G 1383 A under an arm of the engine and slightly press (fig. 4.55) .
Fix a stretcher.
Unscrew stretcher bolts.
Turn off a connecting bar at the left and to the right of the stabilizer.
Lower a stretcher by means of cores of 10-222 A/11 approximately on 50 mm.
Use two bolts of M14x1,5x90, for example bolts No. 104 281 01 that fix an arm of a support of the engine at the left and on the right.
Clean a rack for the engine and V.A.G 1383 transmission from under an engine arm.

Fig. 4.56 . Nozhnichny table: 1–support left VAS 6131/61; 2–support right VAS 6131/62; 3–a support for a suspension bracket the left VAS 6131/63; 4–a support for a suspension bracket the right VAS 6131/64; 5–VAS 6131/65 support

Fasten support to an elevating nozhnichny table, as is shown in drawing (fig. 4.56) .

Fig. 4.57 . Stretcher installation on an elevating table: 1–a support for a suspension bracket left – VAS 6131/63; 2–a support left – VAS 6131/61; 3–a support – VAS 6131/65

To Oboprita a stretcher on an elevating table (fig. 4.57) .
Remove cores of 10-222 A/11 from a stretcher.

Fig. 4.58 . The pipeline for air removal

Carefully remove the pipeline for air A removal from the main forward transfer (fig. 4.58) .
Now slowly lower a stretcher. Constantly watch that it occurred freely.

Installation is carried out in return sequence, thus it is necessary to consider the following.
Fixing bolts of the driveshaft replace always
Fasten a stretcher new bolts (fig. 4.55) .
Remove cores of 10-222 A/11 from a stretcher.
Establish the kardanny hinge on the steering mechanism and tighten a bolt the inhaling moment.
If is available, establish the screen on the steering mechanism
Establish forward wheels
On cars with disconnected stabilizers pump over stabilizers.
Pump over brake system.
After installation execute a trial trip if at rectilinear movement the wheel is not necessary directly, it is necessary execute RUUK.