VW Touareg repair


+ 1. Operation and car maintenance
+ 2. Engine
- 3. Transmission
   + 6-step automatic transmission 09D
   + hydrotransformer Check
   + Mechanical transmission 08D and transfer case Е473
   - Driveshaft
      Removal and installation of the forward driveshaft
      Removal and installation of the back driveshaft
      Check of level of oil in back the main thing to transfer
      Removal of forward main transfer
      Laying of a ventilating tube of forward main transfer
      Replacement of a sealing ring of the left shaft with a flange
      Replacement of a boot of a shaft with a flange
      Replacement of a rezinometallichesky support of forward main transfer
      Replacement of the left sealing ring of a shaft with a flange for cars without differential blocking
      Replacement of the left sealing ring of a shaft with a flange for cars with differential blocking
   + Driving mechanism
   + Tables
+ 4. Running gear
+ 5. Steering mechanism
+ 6. Brake system
+ 7. Onboard electric equipment
+ 8. Body
+ electric equipment Schemes


Volkswagen Touareg / Touareg repair>> Transmission>> Driveshaft>> Removal and installation of the back driveshaft
Works on back kardanny to a shaft should be carried out on the two-basic lift with a platform.
Before dismantle the provision of all parts on the relation to each other mark. Assembly is carried out in the same situation, differently there is an imbalance that can cause damages of support and be shown in the form of the raised shumnost.
At emergence of jingling sounds at movement it is necessary turn off the forward driveshaft from a flange of forward main transfer and, having displaced on one fixing opening, again fasten.
If jingling sounds did not disappear, the back driveshaft of reverse main gear can be displaced on 5 openings, and back kardanny a transfer case on 2 openings.
The back driveshaft do not bend, store only fastening of the intermediate bearing up.

Removal
At cars with an automatic transmission switch the selector in the situation "N".
Establish an emphasis of a pedal of a brake of V.A.G 1869/2.
Lift the car.
Dismantle a back part of system of release of OG.
At existence – dismantle protection of the bottom under the driveshaft.

Fig. 3.134 . Marking on back kardanny to a shaft and on a flange / карданном to a shaft


Check existence on the back driveshaft and on the flange/driveshaft of reverse main gear of marking (a color point) (fig. 3.134) .
In the absence of this marking – mark the provision of a flange of the driveshaft in relation to reverse main gear.

Fig. 3.135 . Label drawing


Mark position of the back driveshaft in relation to a flange of a shaft of selection of capacity on a transfer case (fig. 3.135) .

Fig. 3.136 . Twisting of bolts of the back driveshaft on reverse main gear


Unscrew 3 bottom fixing bolts of the back driveshaft on reverse main gear (fig. 3.136) .
Lower the car.
Remove an emphasis of a pedal of a brake of V.A.G 1869/2.
Lift the car.
Turn back wheels in one direction and thus to tighten the back driveshaft on 1/2 turns (180 °).
Lower the car.
Establish an emphasis of a pedal of a brake of V.A.G 1869/2.
Lift the car.
Unscrew 3 bottom fixing bolts of the back driveshaft on back the main thing to transfer.

Fig. 3.137 . Twisting of bolts of the back driveshaft on a transfer case


Unscrew fixing bolts of the back driveshaft on a transfer case. For this purpose to support nuts a wrench (fig. 3.137) .
Establish a rack for the engine and V.A.G 1383 A transmission with a universal emphasis for a transmission 1359/2 under an arm of hinged units / a back axis.
To enclose under an arm of hinged units wooden laying the fig. N39-10040.

Fig. 3.138 . Forward bolts on an arm of hinged units


Unscrew two forward bolts on an arm of hinged units (fig. 3.138) .

Fig. 3.139 . Support installation: 1–wooden laying


Lower an arm of hinged units with a rack for the engine and V.A.G 1383 A transmission on size A = 50 mm (fig. 3.139) .
In order to avoid damage of the back driveshaft, the assistant is necessary for his extraction.
Turn off bolts of B of fastening of an intermediate support approximately on 2 turns.

Fig. 3.140 . Fastening of an intermediate support on a body


Turn off fastening of an intermediate support on A body (fig. 3.140) .

Fig. 3.141 . Removal of the back driveshaft


Wring out the back driveshaft 1 from reverse main gear 2 and turn over a flange of the main transfer (fig. 3.141) .
Carefully remove the back driveshaft with an aligning pin of a flange of a shaft of selection of capacity / a transfer case.
Take the back driveshaft.
Put the back driveshaft in situation by fastening of an intermediate support up.

Installation
Installation is carried out in return sequence, thus it is necessary to consider the following.
Always replace fixing bolts of the back driveshaft.
Labels also should stand on one line (fig. 3.134) .

Fig. 3.142 . A sealing ring on a flange of the back driveshaft


The sealing ring on a flange of the back driveshaft or a transfer case should not be damaged at assembly or dismantling (fig. 3.142) .
Replace at damage of the back driveshaft.
The back driveshaft do not bend, put vertically on directing pin.
After untwisting of a flange of the back driveshaft, establish an intermediate support without loading
Twist and tighten bolts of an arm of hinged units (fig. 3.138) .
After installation of the back driveshaft establish an intermediate support without loading.
Establish a back part of system of release of OG.
Twist bolts of the back driveshaft and tighten with the inhaling moment.
At existence – establish protection of the bottom under the driveshaft.


<