VW Touareg repair


+ 1. Operation and car maintenance
+ 2. Engine
+ 3. Transmission
+ 4. Running gear
- 5. Steering mechanism
   - Repair of the steering mechanism
      Removal and installation of a steering column
      Removal and installation of a sealing cuff
      Removal and installation of a drive of the amplifier of a steering
      Removal and installation of steering draft
      Krylchaty pump, 5-цил. diesel engine
      Removal and installation of the krylchaty pump, 5-цил. diesel engine
      Removal and installation of the krylchaty pump, 6-цил. diesel engine
      Removal and installation of the krylchaty pump (6-цил. petrol engine)
      Pumping of system of a steering and check on tightness
      Check of system of a steering on tightness
+ 6. Brake system
+ 7. Onboard electric equipment
+ 8. Body
+ electric equipment Schemes


Volkswagen Touareg / Touareg repair>> Steering mechanism>> Repair of the steering mechanism>> Removal and installation of a steering column
Removal
Establish wheels directly.

ATTENTION
Before works on electric equipment and removal of a steering wheel it is necessary satisfy the following conditions.
Turn off the minus plug of the storage battery
Wheels should stand directly.
Non-compliance with these instructions can lead to refusal of system of safety cushions at the subsequent operation.

The AKPP selector establish in the situation "N" and switch off ignition.
Remove a slip in space for feet on the party of the driver.
Remove the block of podrulevy switches.
Lift the car.
If is available, remove the screen from the steering mechanism (2 bolts).
Unscrew a bolt of the kardanny hinge of the steering mechanism and take the hinge from the steering mechanism.
Carefully insert the bottom shaft into the top shaft against the stop.

Cars with 10-tsil. diesel engine
Turn off the steering mechanism and shift to the left.

Continuation of assembly operations for all cars

Fig. 5.2 . Nuts of fastening of a sealing cuff


Turn off 3 nuts of a sealing cuff (fig. 5.2) .
On cars with some options of engines the top nuts are available also from above from a motor compartment.
Remove the stoplight switch.

Fig. 5.3 . Bolts of fastening of a bracket


Remove a bracket 1 (fig. 5.3) .

Fig. 5.4 . Fixing bolts


On cars with the electric drive of a steering column remove the tip 1 (fig. 5.4) .
Disconnect other sockets and remove wires from holders on the right and to the left of a steering column.
Unscrew bolts (fig. 5.4) .

Fig. 5.5 . Fixing bolts of a steering column


Unscrew a bolt 1 and right at the end a bolt 2 (fig. 5.5) .
Carefully take a steering column.
The top part of a steering column cannot be separated from bottom not marked.
If gear gearing does not occupy the initial situation, at further operation it can lead to a vozniknveniye of knocks.
If it is necessary, remove a sealing cuff.

Fig. 5.6 . Fastening



ATTENTION
Fastening 1 is not authorized to remove (fig. 5.6) . It serves as protection at transportation.

Installation
Installation is carried out in return sequence, thus it is necessary to consider the following.
At replacement of a mechanical steering column it is necessary to change also the handle for its adjustment.
Establish a steering column on a cross-section beam.
Insert and tighten by hand opposite bolts.
Tighten bolts.

Sequence of an inhaling

Fig. 5.7 . Sequence of a tightening of bolts of fastening of a steering column


Bolts with 1 on 4 to tighten the moment in the sequence presented in drawing 5.7 .
Then tighten a nut the 5th moment of an inhaling.
Establish the kardanny hinge on a gear wheel of the steering mechanism and tighten.
Correctly establish and tighten a sealing cuff.
At installation of a new steering column it is necessary by means of a tester of VAS 5051 execute adaptation of the electric lock of a steering column.
For this purpose in a mode «Gefuehrte Funktionen/Conducted functions» at first will choose system «by Wegfahrsicherung/the Immobilizer», and then «Anpassung der ELV/Adaptation of the electric lock of a steering column».
After that execute base setup of the sensor of an angle of rotation of a steering wheel of G85 by means of VAS 5051 tester.

Inhaling moments
The Kardanny hinge to the steering mechanism (use a new bolt) – 40 N · m + 90 °.
The screen on the steering mechanism (if is available) – 10 N · m.
Steering column to a cross-section beam (use a new nut – 20 N · m
Sealing cuff on a forward wall – 4 N · m.


<