VW Touareg repair


+ 1. Operation and car maintenance
+ 2. Engine
+ 3. Transmission
+ 4. Running gear
+ 5. Steering mechanism
+ 6. Brake system
+ 7. Onboard electric equipment
- 8. Body
   - External elements of a body
      Removal and cowl installation
      Removal of a gas emphasis
      Production of gas from a gas emphasis
      Removal and isolation installation
      Removal and installation of the lock of a cowl
      Adjustment of the lock of a cowl
      Detachment of a flexible cable
      Removal and installation of a door of a luggage compartment
      Adjustment of a door of a luggage compartment with the hinge
      Adjustment of a loop of the lock
      Removal and installation of a cap of a gas emphasis
      Removal and installation of a cap of a gas emphasis
      Removal and installation of elements of locking and door unlocking
      Removal and installation of the lock of a door of a luggage compartment
      Removal and installation of a loop of the lock with a dovodchik
      Removal and installation of the electric motor of opening of a door of a luggage compartment
      Removal and installation of a back spoiler
      Removal and installation of elements of locking and unlocking of the hatch of a fuel tank
      Door adjustment
      Removal and installation of the case of the cylinder of the lock
      Removal and installation of the handle of a door
      Removal and installation of the lock of a door
      Adjustment of a back door
      Removal and installation of the case of the cylinder of the lock
      The elevating and movable hatch with the glass panel
      Removal of the glass panel of the elevating and movable hatch
      Check of a parallel course of the glass panel
      Adjustment of a sealant of the panel of the hatch
      Removal of the sun-protection screen
      Removal and installation of facing of a front bumper
      Removal and installation of facing of a rear bumper
+ electric equipment Schemes


Volkswagen Touareg / Touareg repair>> Body>> External elements of a body>> Removal and installation of the lock of a door
The framework of hinged units consists of an assembly framework and a glass frame.
On a framework of hinged units the window regulator, the door lock and the loudspeaker is fixed.
The lock of a door can be removed only together with a framework of hinged units.

Removal
Remove facing of a forward door.
Removal of the case of the cylinder of the lock.

Fig. 8.30 . Handle extraction


Take out a clip 1 of the door handle 2 (fig. 8.30) .


Hook caps 1 and 3 (fig. 8.32) .
Unscrew bolts of 1 and 3 frames of glass.
Inhaling moment: 20 N · m.
Unscrew screws 2 of the door lock.
Inhaling moment: 20 N · m.
Hook caps 1 and 5.

Fig. 8.33 . Bolts of fastening of a frame of glass and the goffered casing


Unscrew bolts of 2 and 4 frames of glass (fig. 8.33) .
Inhaling moment: 20 N · m.
Unscrew screws from the door lock.
Inhaling moment: 20 N · m.
Disconnect the goffered casing 3 from a rack of A and disconnect tips.
Carry out a casing and tips through an opening to a door cavity.

Fig. 8.34 . Conducting of the tip of the electric motor of a window regulator


Disconnect the tip 2 from the electric motor of a window regulator 2 and lead it through an opening in an assembly framework (fig. 8.34) .
Unscrew bolts.
Inhaling moment: 8 N · m.
Slightly delay a forward part of a framework of hinged units from the external panel of a door of a.
Pay attention, that cables did not stretch.

Fig. 8.35 . Framework removal


Pull a framework of hinged units towards door hinges from the external door panel b (fig. 8.35) .
Thus track, that the door lock was not hooked for the external panel of a door.
Drill both rivets 1.

Fig. 8.36 . Detachment of tips


Disconnect tips 3 and squeeze out rubber plugs 5 of a framework of hinged units (fig. 8.36) .
The corner holder is fixed to the door lock by means of a rivet 4 and a clamp.

NOTE
The corner holder does not enter into a set of the door lock. At each removal its replacement is necessary.


Fig. 8.37 . Detachment of a flexible cable


Disconnect a flexible cable 1 from the door lock (fig. 8.37) .
Turn a nipple of a flexible cable on 90 ° and take out it from a loop.
Installation of the lock of a door is carried out in return sequence.

Installation
Pull the lever of a drive 1 in the direction.

Fig. 8.38 . Fixing lock rychazhka


Pull by means of a screw-driver the spring fixed on the door lock 2 in the direction of an arrow and suspend a lock rychazhok in a spring (fig. 8.38) .

NOTE
Having suspended a rychazhok, you will fix the lock. Thus, it is possible to avoid probably "wrong" fixing of a flexible cable.

Insert a framework of hinged units into a door.
Insert a framework of hinged units from loops into the external panel of a door of a.
Thus track, that the door lock freely entered into a niche in the external panel of a door.

Fig. 8.39 . Framework installation


Press a framework of hinged units in a forward part to the external panel of a door of b (fig. 8.39) .
Acquire all bolts and tighten them. Inhaling moment: 8 N · m.
Pay attention, that the cable was carried out correctly between the external panel of a door and a glass frame.

NOTE
At a cable zazhatiya between the external panel of a door and a glass frame it can be damaged that will result in malfunctions of the electric components which have been built in a doors.

Acquire all bolts and tighten them. Inhaling moment: 8 N · m.
Connect the tip 2 to the electric motor of a window regulator 1 (fig. 8.34) .
Check, whether all three elements of adjustment are completely twirled.
Acquire all four bolts – Shooters – glass frames.
Arrange a glass frame on height and an inclination it is exact according to car contours.
At first tighten the top bolt on the party of hinges.
After that it is necessary to tighten three other bolts in adjustment elements.
Further installation is carried out in return sequence.
In summary it is necessary to check operation of the door lock.


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