VW Touareg repair


+ 1. Operation and car maintenance
+ 2. Engine
+ 3. Transmission
+ 4. Running gear
+ 5. Steering mechanism
- 6. Brake system
   - General information
      Plate example with car data
      Forward brakes
      Back brakes
      Check of brake system
      Pumping of brake system
      Pumping (main)
      Additional pumping
      Sequence of pumping
      Removal and installation of a potentiometer of a course of a membrane of the amplifier of brakes of G420
      Removal and installation of the vacuum pump of brakes of V192
      Removal and installation of the sensor of pressure of the amplifier of brakes of G294
      Removal and installation of the main brake cylinder
      Removal and installation of the amplifier of brakes
      Repair of brake pipelines
      Repair of brakes of forward wheels, brake support of Brembo 17’’ (1LC)
      Removal and installation of brake shoes
      Repair of brakes of back wheels, brake support of FN 44
      Removal and installation of brake shoes
      Adjustment of the parking brake
      Adjustment of brake shoes on two wheels
      Check of a free wheeling of the lever of the pedal parking brake
      Removal and installation of the lever of the pedal parking brake
      Removal and installation of back brake cables
      Detachment of a pedal of a brake from the amplifier of brakes
      Connection of a pedal of a brake with the amplifier of brakes
      Removal, installation and adjustment of the switch of signals of braking
      Anti-blocking system (ABS)
   + Tables
+ 7. Onboard electric equipment
+ 8. Body
+ electric equipment Schemes


Volkswagen Touareg / Touareg repair>> Brake system>> General information>> Pumping (main)

Fig. 6.9 . Amplifier of a brake drive / main brake cylinder: 1–basic arm of pedal knot; 2–six-sided nut, самоконтрящаяся, 25 N · m; 3–brake pedal; 4–consolidation; 5–amplifier of brakes of tandemny type; 6–sealing ring; 7–potentiometer of a course of a membrane of the amplifier of brakes; 8–spring lock ring; 9–sealing ring; 10-six-sided nut, самоконтрящаяся, 25 N · m; 11-brake pipeline, 14 N · m; 12-brake pipeline, 14 N · m; 13-sensor of pressure of brake system; 14-arm; 15-brake pipeline; 16-main brake cylinder; 17-sealing stopper; 18-a tank with brake liquid; 19-cover; 20-vacuum hose; 21-sealing stopper


Strictly observe an order of works on pumping of brake system.
On brake supports of Brembo there are two flowing unions. Make pumping always on two flowing unions.
At first pump over on the external flowing union.
Connect the device for filling and pumping of brake system VAS 5234 or V.A.G 1869.
Open flowing unions in the ordered sequence and pump over brake supports.
1–Back right brake support.
2–Back left brake support.
3–Forward right brake support.
4–Forward left brake support.
Use a suitable hose for pumping. He should sit densely on the flowing union that air did not get to brake system.
The flowing union of a brake support with the attached hose of capacity should remain open until liquid without vials will start to follow.



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