VW Touareg repair


+ 1. Operation and car maintenance
+ 2. Engine
- 3. Transmission
   + 6-step automatic transmission 09D
   + hydrotransformer Check
   - Mechanical transmission 08D and transfer case Е473
      Marking of a transfer case
      Marking of forward main transfer
      Marking of reverse main gear
      General instructions
      Electric / electronic components and places of their installation on a transfer case
      Removal and installation of governing body of a transfer case of E473
      Removal and installation of the control unit of a transfer case of J646
      Removal of a transfer case
      Installation of a transfer case
      Laying of a ventilating tube on a transfer case
      Replacement of a rezinometallichesky support of an arm of a transmission
      Check of level of oil in a transfer case
      Removal and installation of sealing rings of a flange of a shaft of selection of capacity/driveshaft and electric motor of a transfer case
      Replacement of a sealing ring of a flange of a shaft of selection of capacity / the back driveshaft (the transfer case is established)
      Removal of the electric motor of a transfer case of V253
      Installation of the electric motor of a transfer case of V253
      Check of level of oil in the main transfer of a forward axis
   + Driveshaft
   + Driving mechanism
   + Tables
+ 4. Running gear
+ 5. Steering mechanism
+ 6. Brake system
+ 7. Onboard electric equipment
+ 8. Body
+ electric equipment Schemes


Volkswagen Touareg / Touareg repair>> Transmission>> Mechanical transmission 08D and transfer case Е473>> Removal of a transfer case
Lift the car.
Remove a noise isolation under a transmission.
At existence – dismantle protection of the bottom under a transfer case.
Remove a back part of system of release of OG and, if necessary, catalytic converters (for V10 TDI).
Remove the back driveshaft.
Unscrew fixing bolts of the forward driveshaft from forward main transfer and a transfer case.

Fig. 3.95 . Damper removal


At existence – remove a damper And a transfer case (bolts In) (fig. 3.95) .
Before dismantling mark the provision of installation of a damper to a transfer case. The inscription of "Top" should indicate up.
Establish a rack for the engine and V.A.G 1383/A transmission with an emphasis for a transmission 3282, a yustirovochny plate 3282/37 for a transmission of "0AD" and basic elements as follows:
impose a yustirovochny plate 3282/37 on an emphasis for a transmission 3282 (the yustirovochny plate approaches only in one situation).
Shoulders of levers of an emphasis for a transmission соориентируйте according to openings in a yustirovochny plate.
Symbols on a yustirovochny plate show necessary basic elements, the arrow specifies the movement direction.

Fig. 3.96 . Installation of special adaptations under KP


Rack for the engine and V.A.G 1383/A transmission with an emphasis for a transmission 3282 establish under a transmission, a yustirovochny plate level in parallel to a transmission and обоприте a transmission (fig. 3.96) .
Fix a transmission on an emphasis for a transmission 3282 by means of a bolt And.
Turn off a transmission arm In from a body.
Then turn off a transmission arm from the console of a transfer case.
Disconnect the forward driveshaft.
Remove lateral and bottom fixing bolts of a distributing box/transmission.

Fig. 3.97 . Tips of the electric motor of a transfer case


Disconnect tips A and B from the electric motor of a transfer case (fig. 3.97) .
Lower the engine with a transmission by means of a rack for the engine and V.A.G 1383/A transmission approximately on 60 mm.
Fix the engine with a transmission on a body by means of the tightening VW 785/1B adaptation as follows:
put on a contact surface of a basic plate of VW 785/1B universal greasing.
Establish on a basic tarelkuuporny washer 3062. Small diameter 3062 indicates a basic plate.

Fig. 3.98 . Installation of wooden whetstone


Between a transmission and a persistent washer 3062 put wooden laying And (fig. 3.98) .

Fig. 3.99 . Демотаж bolts and ventilating tube


Dismantle the top connecting bolts of a distributing box/transmission And (fig. 3.99) .
Remove a ventilating tube In from a transfer case 1 and расклипсовать it 2.
Wring out a transfer case from a transmission.
Lower a transfer case.


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