VW Touareg repair
+ 1. Operation and car maintenance
- 2. Engine
+ Preliminary checks on the car
- Mechanical part (petrol engines 3,2L)
Removal of the power unit
Removal and installation of the left and right pillows of a support of the engine
Removal and installation of a conducted disk
Removal and epiploon installation from a flywheel
Replacement of an epiploon of a cranked shaft on the party of a damper of krutilny fluctuations
Replacement of a sealing flange of a cranked shaft on the party of a damper of krutilny fluctuations
Removal and installation of a cranked shaft
Removal and installation of a lateral cover
Removal and installation of a cover of a head of the block of cylinders
Removal and installation of a head of the block of cylinders
Check of phases of a gazoraspredeleniye
Adjustment of phases of a gazoraspredeleniye
Removal of cam-shafts
Installation of cam-shafts
Check of axial shift of cam-shafts
Marking of cam-shafts
Replacement of maslosjemny caps
Check of directing plugs of valves
Processing of saddles of valves
Sizes of valves
Check of pistons, piston rings and diameter of the cylinder
+ Mechanical part (petrol engines 4,2L)
+ Mechanical part (diesel engines 5,0L)
+ Removal and stretcher installation
+ pressurization System (diesel engines)
+ cooling System (petrol engines)
+ cooling System (diesel engines)
+ greasing System (petrol engines)
+ greasing System (diesel engines)
+ injection System (petrol engines)
+ injection System (diesel engines)
+ System of production of the fulfilled gases
+ System топливоподачи (beninovy engines)
+ 3. Transmission
+ 4. Running gear
+ 5. Steering mechanism
+ 6. Brake system
+ 7. Onboard electric equipment
+ 8. Body
+ electric equipment Schemes
Volkswagen Touareg / Touareg repair>> Engine>> Mechanical part (petrol engines 3,2L)>> Removal of the power unit
To provide a free prokruchivaniye of the driveshaft, establish the selector lever in the situation "N".
Not to allow wheel blocking, leave a key in the ignition lock.
Before the beginning of dismantle of the power unit it is recommended to remove forward wheels. At the expense of it the car can be lowered on the lift, leaving between casings of brake disks and a floor some centimeters. Thus, at work optimum reach of all components in a motor compartment will be provided.
To avoid damages of the removed details, it is necessary to use the container for the removed details of V.A.G 1698.
Some components in this car it is impossible or it is heavy to dismantle, without removing the engine. Therefore before removal of the engine it is necessary to define all faulty details and after removal of the engine to replace them.
Switch off ignition and all electric consumers.
Disconnect the storage battery under a seat of the driver.
Removal of the power unit with a transmission assembled
Remove the left and right leads of a screen wiper. Remove a cowl sealant from a forward wall.
To remove covers of A, B and C in a motor compartment and the D water taking away box (fig. 2.19) .
Fasten the V.A.G 1318/20-1 adapter to the V.A.G 1318/20 adapter (fig. 2.20) .
Turn the gate (on T-shaped))))))))) counter-clockwise and open it completely.
Turn off a protective cover of the air valve.
Connect to the air valve 1 the V.A.G 1318/20 adapter with the V.A.G 1318/20-1 adapter and the pumping-out VAS 5226 adaptation.
Twist the gate (on T-shaped))))))))) clockwise against the stop in the air valve (fig. 2.21) .
After a sbrasyvaniye of pressure of fuel it is possible to depressurize fuel system.
Under a junction in addition enclose rags for absorption of following fuel.
Disconnect submitting топливопровод (fig. 2.22) .
After installation of the engine it is necessary to establish again in the same places all collars of cables which are removed or cut off at its dismantle.
Separate the ventilating highway to the electromagnetic valve of 1 absorber of N80 in a motor compartment (fig. 2.23) .
Disconnect the small tip A from the control unit of the engine and disconnect wires of weight of a plait of conducting (fig. 2.24) .
Open a cover of the block of safety locks, at the left in a water taking away box and disconnect shtekerny connections of A, B and C (fig. 2.25) .
Take a plait of wires from a water taking away box and put it on the engine.
Disconnect wires of a starter of A and the generator B and to put them on the engine (fig. 2.26) .
Disconnect vacuum hoses 1–3 from an inlet collector.
On cars with an alphabetic reference of the BAA engine in addition remove a vacuum hose 4 from an inlet collector (fig. 2.27) .
Disconnect a hose from the pump of secondary air (fig. 2.28) .
To disconnect tips 1-4 a lambda probes and to put tips on the engine (fig. 2.29) .
Cylinders 1-3: the black.
Cylinders 4-6: the brown.
To disconnect the pipeline to the pneumosuspension bracket compressor from the air filter (the shooter in drawing 2.30 ) way described below.
Accurately hook a green lock ring 1 screw-driver. Then press on a tightening ring 2 in the arrow direction in drawing 2.31 .
After that disconnect the weakened highway of B from A branch pipe on the air filter.
Remove the top part of the air filter up. Unblock and disconnect the pipeline of ventilation of a case of a transmission from the case of the air filter.
Pump out a coolant from the conditioner.
Merge cooling liquid. Disconnect the top hose from a radiator and the bottom hose from a radiator tube.
Disconnect tubes (the shooter in drawing 2.32 ) from a cooler of transmission oil below on the right. Put capacity under following oil.
Then disconnect the pipeline from an oil cooler for hydrosystems below at the left. Put capacity under following oil.
Release a double collar between catalytic converter and the intermediate exhaust silencer, and then shift a collar forward.
To Oboprita the main exhaust silencer on a rack for the engine and V.A.G 1383A transmission to turn off pendant fastenings of a back part of final system and lower it.
Remove a heat-shielding guard on the steering mechanism and weaken the kardanny hinge.
Disconnect sockets A on a transmission and a transfer case of B and unhook draft of the selector (fig. 2.33)
Remove the back driveshaft. Remove forward wheels.
Remove forward podkrylka. Disconnect in a wheel niche brake pipelines from a brake hose and collect following brake liquid. Disconnect all shtekerny connections between a body and a forward axis in wheel niches.
Turn off pipelines of a pneumatic suspension bracket from a shock-absorber rack.
Remove a cross-piece of a transmission of A (fig. 2.34) .
Fix racks of shock-absorbers how it is shown in drawing 2.35 , by means of the spring tightening VW 552 adaptation.
Turn off on each party of the car the top bolts on racks of shock-absorbers. Establish an assembly table for further works on engine removal.
Bring horizontally leveled assembly table under the power unit. 1 it is necessary at the left and to enter support on the right into the corresponding nests (fig. 2.36) .
At the same time enter the right and left support for the transmission console into the corresponding opening (fig. 2.37) .
When all four support are fixed in reception openings without pressing, unscrew both plates of conductors with a small tension under suspension bracket levers so that it was possible to remove the spring tightening VW 552 adaptation suspended for an insurance.
Enter support 2 into the corresponding nests in a stretcher, if necessary adjust height of support by means of a nut with a nakatka (fig. 2.38) .
Turn off bolts of a stretcher 1, 2 and 3, and also cross-pieces of a transmission 4.
Slowly lower the power unit down, continuously supervising a free course.