VW Touareg repair


+ 1. Operation and car maintenance
+ 2. Engine
- 3. Transmission
   + 6-step automatic transmission 09D
   - Hydrotransformer check
      Liquid pumping from the hydrotransformer
      Hydrotransformer installation
      Repair of a drive of gear shifting
      Removal and installation of the handle of the selector
      Check and adjustment of draft of the selector
      Removal and installation of draft of the selector
      Removal and slip installation
      Removal and frame installation
      Removal and installation of an electromagnet of blocking of the N110 selector
      Removal and installation of the switch of the selector (the lever is blocked in the situation "P") F319
      Removal and installation of a drive of gear shifting
      Removal and transmission installation, cars with the diesel R5 engine
      Removal and transmission installation, cars with petrol V6 and V8 engines, turbodiesel engines V6 TDI, V10 TDI and the petrol W12 engine
      Inhaling moments
      Removal and installation of highways and ATF radiator
      Removal and installation of the control unit of an automatic transmission of J217
      Replacement of a sealing ring of a secondary shaft
      Removal and installation of the oil pallet
      Removal and installation of the mesh oil filter
      Removal and installation of the sensor of pressure for hydrosystem 1 in AKP G193 and the pressure sensor for hydrosystem 2 in AKP G194
      Removal and installation of a zolotnikovy box
      Removal, installation and adjustment of the multipurpose F125 switch
   + Mechanical transmission 08D and transfer case Е473
   + Driveshaft
   + Driving mechanism
   + Tables
+ 4. Running gear
+ 5. Steering mechanism
+ 6. Brake system
+ 7. Onboard electric equipment
+ 8. Body
+ electric equipment Schemes


Volkswagen Touareg / Touareg repair>> Transmission>> Hydrotransformer check>> Removal and transmission installation, cars with petrol V6 and V8 engines, turbodiesel engines V6 TDI, V10 TDI and the petrol W12 engine
Short description
The automatic transmission 09D acts in film together with the engine, forward main transfer and a transfer case.
At the Touareg car with any options of the engine it is recommended to dismantle before removal of the power unit the bottom connecting bolts« engines/transmissions. Whenever possible in advance establish hydrotransformer fastening. The given advice operates both at removal, and at transmission connection to the engine.
There are two options of a detachment of the engine from a transmission on an assembly table of VAS 6131.

First option
Automatic transmission 09D and a transfer case of transfers 1 remain fastened to each other. These units it is possible disconnect together from the engine for, for example, removal or hydrotransformer installation.
Thus the forward driveshaft 2 turn off only in front from a transfer case. Thus it is possible to separate the engine on one party, and boxes on other party of an assembly table of VAS 6131 from each other.

Second option
At first from a table remove a transfer case, then an automatic transmission. Thus it is possible to carry out installation works on an automatic transmission. For this purpose at first it is necessary to turn off the forward driveshaft on two parties, a transfer case 1 disconnect and remove from a table. Only then disconnect an automatic transmission from the engine and, in case of need, also remove from a table.
This second option is described further.

Removal
At any options of the engine it is recommended to remove the bottom connecting bolts of an engine/transmission before dismantle of the power unit.
At possibility establish hydrotransformer fastening as soon as possible.

Engine removal with a transmission (cars with petrol V6 and V8) engines

Fig. 3.50 . Bolt of fastening of a starter


Remove a starter (fig. 3.50) .
Turn off the hydrotransformer from a leading disk.

Cars with the turbodiesel V10 TDI engine
At these cars fastening of the hydrotransformer and the bottom connecting bolts of an engine/transmission is necessary for mounting at the established power unit.

Fig. 3.51 . Connecting bolt



NOTE
To remove a starter cable, it will be impossible the connecting bolt (fig. 3.51) is not unscrewed yet .

Cars with the turbodiesel V6 TDI engine
To dismantle a starter, it will be impossible hydrotransformer bolts are not established yet.

Continuation for all cars

Fig. 3.52 . Plate of an assembly table


Watch that minutes of 2 plates of VAS of 6131/1 assembly tables under the oil pallet (fig. 3.52) were a support for an automatic transmission .
Remove the driveshaft between a transfer case and forward main transfer from a transfer case.
For deduction of the driveshaft it is possible use T10172 support.

Fig. 3.53 . Support 3435


Also 2 bolts are suitable for a support 3435 Max. М10 (fig. 3.53) or T10172 countersupport.

Fig. 3.54 . Lifting of a transfer case


Lift a transfer case by means of the crane (fig. 3.54) .
Disconnect a transfer case and to put aside.

Cars with the turbodiesel V6 TDI engine
Remove the catalyst and the protivosazhevy filter 1 from a turbonagnetatel.
Always replace nuts on a turbonagnetatel.
Remove tubes of system of cooling 2 from a case of the hydrotransformer 2 bolts.

Fig. 3.55 . Catalyst, tubes of system of cooling and sensor of frequency of rotation


Remove the sensor of frequency of rotation 3 (fig. 3.55) .
Turn off ATF tubes.
If this operation was not executed yet – remove a heatinsulating guard at the left transmissions.
Further, at a V6 TDI engine detachment from a transmission watch that the engine did not overturn down.
Therefore raise the engine by means of the VAS 6100 crane and the adaptation for suspension 3033. Establish the crane sideways on a table.
If there is no second crane, disconnect the engine and a transmission, then опереть the engine by means of suitable means.

Cars with the W12 engine
Remove all catalysts from a final collector.
Turn off ATF tubes.
If at the moment of the beginning of dismantle of the power unit this operation was not executed, turn off the hydrotransformer from a conducted disk.

Continuation for all cars
Before an engine detachment from a transmission take measures in order that the engine did not turn over.
This operation will be repeatedly represented on a V6 TDI engine example.
If there is no second crane, disconnect the engine and a transmission, then опереть the engine by means of suitable means.
Raise a transmission by means of the crane.
Turn off ATF tubes.
Remove all connecting bolts of an engine/transmission.
Carefully wring out a transmission from the engine.
Watch that the hydrotransformer with a transmission was pressed by a leading disk.

Installation
Installation is carried out in return sequence.
Check adjustment of draft of the selector, if necessary, adjust.
After installation check ATF level, if necessary, add oil and make adjustment of corners of installation of wheels.


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