VW Touareg repair


+ 1. Operation and car maintenance
+ 2. Engine
- 3. Transmission
   + 6-step automatic transmission 09D
   - Hydrotransformer check
      Liquid pumping from the hydrotransformer
      Hydrotransformer installation
      Repair of a drive of gear shifting
      Removal and installation of the handle of the selector
      Check and adjustment of draft of the selector
      Removal and installation of draft of the selector
      Removal and slip installation
      Removal and frame installation
      Removal and installation of an electromagnet of blocking of the N110 selector
      Removal and installation of the switch of the selector (the lever is blocked in the situation "P") F319
      Removal and installation of a drive of gear shifting
      Removal and transmission installation, cars with the diesel R5 engine
      Removal and transmission installation, cars with petrol V6 and V8 engines, turbodiesel engines V6 TDI, V10 TDI and the petrol W12 engine
      Inhaling moments
      Removal and installation of highways and ATF radiator
      Removal and installation of the control unit of an automatic transmission of J217
      Replacement of a sealing ring of a secondary shaft
      Removal and installation of the oil pallet
      Removal and installation of the mesh oil filter
      Removal and installation of the sensor of pressure for hydrosystem 1 in AKP G193 and the pressure sensor for hydrosystem 2 in AKP G194
      Removal and installation of a zolotnikovy box
      Removal, installation and adjustment of the multipurpose F125 switch
   + Mechanical transmission 08D and transfer case Е473
   + Driveshaft
   + Driving mechanism
   + Tables
+ 4. Running gear
+ 5. Steering mechanism
+ 6. Brake system
+ 7. Onboard electric equipment
+ 8. Body
+ electric equipment Schemes


Volkswagen Touareg / Touareg repair>> Transmission>> Hydrotransformer check>> Removal and installation of highways and ATF radiator
Cleaning of highways and ATF radiator
At pollution of ATF oil or before installation of a new transmission blow a radiator and ATF highways by means of the compressed air (Max. 10th bar).
Carefully clear area of connections ATF/transmission highway, the highway of ATF/thermostat and ATF/radiator ATF highway.

Fig. 3.61 . Bolt of fastening of tubes of ATF


Unscrew a bolt 1 and take ATF tubes from the thermostat 2 (fig. 3.61) .
Turn off ATF tubes from / to ATF radiator on the thermostat 2. Thus to hold on the thermostat.
Remove a radiator of ATF and merge oil.

Fig. 2.36 . Leading of racks of an assembly table under the power unit


Remove ATF tubes from a transmission (fig. 2.36) .
Connect a hose to ATF tube a box transfers/thermostat and fix by means of a shlangovy collar. Other end of a hose lower in suitable capacity.
Blow ATF tube by means of the compressed air.
Connect a hose to other tube of ATF and to repeat process.
Oil sealing rings of round section of ATF.
Establish tubes and ATF radiator.

Air removal from ATF contour
Check level of ATF and if necessary add.
Carry out a trial trip, thus the temperature of ATF should reach at least 100 °C at which of a contour of ATF air is removed.
After air removal from ATF contour ATF level in a transmission decreases. Therefore after ATF cooling again check its level.
ATF oil cool to temperature below 30 °C.
Check repeatedly ATF oil level.


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